How-to: 1125R Seat Pins

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kman2061

Well-known member
Joined
Oct 22, 2010
Messages
145
Here's how I made my own set of seat pins for the 1125R for less than $2.

I went to Home Depot and picked up two hex bolts, size M6-1.0 x 40 MM, and a pack of two 1/4" hitch pins.

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First thing I did was install the bolts into the subframe with the seat in place so I could mark were to drill my holes in the bolts.

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Then I put the bolt in the vice, but a drill press is highly recommended. I used a center punch to put a divet in the bolt so my drill bit wouldn't walk on me.

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I drilled the holes to 0.063" at first and then opened them up to 0.086". Make sure to use some lube to keep the bit from dulling and breaking.

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After the holes were drilled I reinstalled them into the subframe making sure to line the holes up in the direction i wanted them. I recommend front to back. I put them in before cutting them to length so I could use the bolt head to get them in good and tight.

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I used a high speed cut-off wheel to cut the bolt to length and then test fit the pin.

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I used a small file to clean the pin up, and then reinstalled the seat. I plan on making some small lanyards for the pins soon, but I didn't have the parts on hand to make them.

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I did have to do a little bit of filing on the plastic seat tab, just to make it easier to get the pins in and out.
 
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