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My Ulightning thing (aka update on Big Ugly)

Buellxb Forum

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Phelan

Well-known member
Joined
Apr 26, 2010
Messages
181
Location
Fort Collins, CO
It's been a while since I've shared my changes on the forums, so I thought I'd bring anyone interested up to speed. Those of you that are on the Facebook page have probably seen these.

Anyway, so I decided I wanted a very different look for my Uly. I realize that some would say I should have sold this bike and bought a bike closer to my goals instead, but this turned out to be more intimate and cost effective, especially since I have a heavily built motor in this one.

I picked up a headlight/fairing setup from a KTM 640 Duke II and a flexiglass front fender to start the most obvious changes. The fender and fairing are painted with Rustoleum 2x Ultra Cover rattlecan paint, but with proper prep work, several layers on black and clear, and a good cut and buff, they came out fantastic IMO.

I built my own brackets and moved around everything behind the fairing to get it to fit. I still may change up the top mount as well, to make a better assembly/disassembly process for the fairing and dash, which I need to build a mount for still as well.

I changed to a Kick Ash airbox cover, which I ordered new from Surdyke, as it ties into the new color scheme I have planned, which won't include blue anymore.

I never liked the OEM brake master cylinder and the Pazzo levers weren't my preference, so I switched to a Nissin radial master cylinder, a Yamaha clutch perch, and ASV shorty levers. I modded both perches and hardware a bit to fit the OEM handguards as well, though those will be modified later. I also sectioned the perch a bit to reuse the dial cable tensioner, for more finite adjustment.

The bike is just starting to take shape, but there is still much to do cosmetically. I'm going to change out the tail to a short Lightning tail, swap the forks and shock for Lightning Long pieces, modify and/or build new handguards to my plans, and of course paint everything according to my new top secret color scheme.

Here's the pictures of the fruit of my labors.

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Mate i like this bike its something a bit different and being built to suit you thats brilliant! The airbox cover is that to fit a hyper charger filter set up onto? :up:
 
No, it's just a translucent black airbox cover with the "X" guard glued on top from the factory, as it is an OEM piece for the Lightning CityX.
 
Its ok mate i am being a complete dickhead! i was looking at the headlight fairing as if it was the airbox cover!! durrrrr and i didnt even start drinking yet!! maybe i should!! ha ha ha :stupid: i love the bike though no mistake there!! :up:
 
LOL, no worries bud :) . Believe it or not, I sent that pic to a buddy of mine and he first thought it was the airbox cover as well haha.
 
I decided against a Lightning tail, as I don't believe it will give me the balance of width and size I'm looking for. A Firebolt tail is much closer IMO, so I have a complete Firebolt tail less passenger seat on the way from Paul. I'm going to try it out and see how I like it. My backup plan, and what I still may end up doing, is retrofitting a Ducati 998 tail to the bolt subframe and seat. If funds allow it, that's probably my game plan anyway later. We'll see.
 
No biggie, just further motivation to go to a 998 tail, as it uses a different passenger seat :D. I want to fit the bolt seat on the 998 tail so the tank to seat gap is fitted properly.
 
Lots of stuff in the works on this build. A few weeks ago, I completely tore the bike down for rebuild.

I made due with the tools I have, including this very handy breaker bar.
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I don't think this is supposed to be like this...

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Then a few days ago, I brought the cases to the shop. Split the cases to replace the output shaft bearing, trans seal, and crank seal, and clean and re seal the cases in the process. In this picture the cases look black- that's actually just 74,000 miles of grime.
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Can you tell which one is new and which is the old?
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I polished the derby and inspection covers, as well as the muffler strap, while I was at it. All better now :D.

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Among other changes in the works are 1125 Forks, Lightining long rear shock, carbon fiber RSS, braking front and rear rotors, new tires, different motor work, painted frame and swingarm, shaved top triple tree with Rooke risers, and new color scheme.
 
Lots of stuffs in and on the way. I received my 2010 LED taillight, my new rear pulley (which is actually the same as my previous), and my new air box decals, which I'm keeping under wraps for the moment. I bought a different FlexiGlass front fender (the one with scoops) and some black brand new 1125CR forks from the EBR garage sale, and I have another exhaust on the way. I apologize that I haven't posted a lot of pics, but I just got back from Florida yesterday in the wee hours of the morning. I was there for a little over a week doing some wrenching on my client's bikes, as well as some site seeing and good eating on the ocean with my wife while we were there.
 
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