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Rear wheel bearing failure

Buellxb Forum

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paulda93

Well-known member
Joined
Apr 19, 2013
Messages
63
Has anyone ever had this issue? I ask because it happened to me when I was riding home from work this evening. Can anyone point me in the right direction for finding some replacement wheel bearings and is there anything else I should replace or inspect when replacing them. I also wanted to ask if it would be suggested to go ahead and replace the front wheel bearing at the same time?

Thanks,
Paul
 
If you dont find them soon i can give you the part numbers out of the factory parts manual, but you can download the parts book off this site and look them up yourself, they are availible from almost any bearing house if you take in your old ones, or buy new from a HD dealer, or one of the vendors on this site (Look up on the tool bar sparky)

theres several ebay sellers as well as amazon sellers selling new bearings and bearing kits, press in the news ones carefully with a press and drift, if you dont know how, have someone who does, use a inside bearing puller to remove, heat up with a heat gun if neccesary and clean the area first, check the manual (FACTORY) on the correct procedure and check for retainers and snap rings

YES on Rsquare (Remove & replace) the front bearings as well. Look for heat damage, galling, peened over races and lips (from the gorilla who might been in there before you), use a light coating of antiseize on the axles on assy, (moly coat is best) and carefully clean the treads on retainers and fasterners and use Blue loctite on them or safety wire Loctite wont stick to greasy or oily threads so use some aerosol brake cleaner on the threads and use clean compressed air to dry them, clean your brake rotors while you are at it, and avoid lubing brake surfaces.

if you can preload the wheel bearings, then back off and then torque the axles, read the factory manual,
 
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As you can see, my rear bearing was shot. I just went through te whole bearing shenanigans earlier this week. The rear bearings for all 2009 and earlier xb's and 1125's are the same dual bearing system 2010 and on are a three bearing system. The oem HD bearings are actually a rebranded reputable brand of bearings I just can't remember what they are off the top of my head... SKF bearings are supposed to be superior to the oem but I was limited for time and settled for the availability of the oem replacement. Five minutes on americansportbike.com and two days in the mail, and viola. Al is a really good guy and will help you out with anything you need. I'm sure buellparts.net keeps them in stock also. I'm not sure about the 08 xb's but the early run 08 1125's had a recall on the rear bearings.
 
eeewwwwwwwwwwwwww !!! [sad] thats some ugly stuff right there!. hard to imagine riding on a bike and having them look like that. OUCH! When in doubt, replace them! small price to pay for the peace of mind. Ive seen some pretty horrific accidents from wheel lockups or failures. about 15 years ago I was going the opposite direction when i saw a rider go down on the freeway. I learned later there was some sort of front wheel or tire failure and down he went, ran over by several semi trucks.
My father in law is a retired cop, one of his friends was a motorcycle cop and had his Police Harley bike the tranny locked up at 70mph on a bad stretch of freeway, Down he went. lived to tell about it but was hurt bad enough he ended up on permanenet disability. Shortly after the City switched from HD to Kawasakis for their police bikes.
the point is,, bearing failure.
too much to lose and too much to risk NOT to replace bearings if you even think you might need to, then do it and dont think twice.
 
I’ve had a rear bearing failure doing 40 MPH on a 6 lane road in rush hour traffic, not fun. There was only about 4K on the bike when the bearing failed.

IMHO the bearings are not the main culprit. I did some research and found that our bearings are not really sealed but have what are called “Loose Contact Seals”. Loose contact seals allow the bearing to run much cooler but also allow some dirt and moisture to enter.

The main culprit thought is the over taught drive belt. To loosen the tension a bit I’ve drilled a larger clearance hole in the idler arm. The belt is still tight, but not overly so.

Because of the loose contact seals, again IMHO, you should replace the bearings on somewhat of a regular basis. If you’ve reduced the drive belt tension you should replace both front and rear bearings every 10-12K If you run with the over taught belt you should probably do the rear bearings every 4-5K.
 
that is good to know, my drive belts squeak a bit when pushing the bikes around (not running) and i am always wondering if they seem too tight.
keeping in mind a cold belt runs tight, a hot belt runs tighter, the opposite of a metal chain that loosens up when hot.

the manuals specify some really tight tolerances for belts, but hard to quantify
.
so more info if you dont mind on how you did the larger clearance? and what about the belt tensioner on the XB's?

Im a bit paranoid about this i suppose but have seen a lot of bearing failures in transmissions and wheels on other bikes so very inerested in this issue on these rubber band buells
 
Get a Drill index that increases bit sizes by 1/64th inch. Start drilling out the top hole on the tension arm. Drill out one drill size at a time then reassemble and run the bike after each drilling. Don’t get too carried away. You should be fine drilling up to three bit sizes, just don’t go any further than you have to. I also drilled out the bottom hole on mine one or two sizes but start at the top.

A lot of things I do I look at as a research project and usually go too far. I did this on one of the bikes but I have a little machine shop and the ability to make and press in a stainless sleeve.

If you limit the top hole to no more than a 1/32nd or possibly a 3/64th oversize hole and the bottom to a 1/64” oversize you’ll have no problems.
 
Just replaced my bearings on my 08 bolt. NTN 6006 around $20 apiece. Any bearing supplier can get them, Wayne
 
Sorry didn't read the whole thread but for wheel bearings check all balls, just did mine a few months ago. Hope this helps....if not, then ignore :D
 
For what its worth. Seems to be a common issue.
I have 2 sets of wheels, one set factory wheel bearings, and the other all balls racing. I dont have enough miles on the alls balls, but from free spinning they feel much better. Spin easier abd smoother, even riding around the all balls set feels much better. So ive kept that set on the bile for almost 2k still feeling good.
 
"I’ve had a rear bearing failure doing 40 MPH on a 6 lane road in rush hour traffic, not fun. There was only about 4K on the bike when the bearing failed.

IMHO the bearings are not the main culprit. I did some research and found that our bearings are not really sealed but have what are called “Loose Contact Seals”. Loose contact seals allow the bearing to run much cooler but also allow some dirt and moisture to enter.

The main culprit thought is the over taught drive belt. To loosen the tension a bit I’ve drilled a larger clearance hole in the idler arm. The belt is still tight, but not overly so.

Because of the loose contact seals, again IMHO, you should replace the bearings on somewhat of a regular basis. If you’ve reduced the drive belt tension you should replace both front and rear bearings every 10-12K If you run with the over taught belt you should probably do the rear bearings every 4-5K."


Really ? Replacing a rear bearing every 4 - 5 thousand miles ? So every time you replace tires ? Crazy !!
 
Here I am again with another bearing failure. Can anyone point me in the right direction to where I can purchase a new drive belt as I feel it to be the culprit.
 
Here is a good start to your search for the hard to find belt part number....


Also how does a bad belt ruin the bearings?
 
paul: if you got 9 months of riding out of a set of bearings...even at 1000 miles per month....something else amiss or they were not installed correctly. check the idler pulley bearings while you're doing your work.
 
I just ordered some bearings fore my XB and the SKF part numbers was:
Front wheel 6005-2RSH
Rear wheel 6006-2RSH
Belt idler pulley 6203-2RSH
Swing arm 6204-2RSH

You can also use 2RS or 2RS1, same bearings but older versions
 
I went All Balls, they seem good, but I haven't tried them on the road, just yet. I (not too long ago) learned that bearing failure is often a cause from poor/wrong installation. Al from ASB let me in on what it is, saying that it's caused by improper force applied to the inner/outer bearing races. It's also important to insert (on the rear wheel) the bearing on the brake rotor side, first. Then place the spacer and the other bearing, but keep constant pressure on the inner and outer bearing race, until the inner race comes in contact with the spacer. (Be sure not to mushroom the spacer as it is a softer aluminum.) After that, be sure not to snug the axle down too tight and crimp all of the assembly.
 
I wanted to get SKF bearings for mine when I got replacement bearings but the only shop around here that carried them was NAPA auto parts .... and they wanted about $40 PER bearing ... I went with the cheaper Japanese bearings (not the REALLY cheap Chinese ones) and just figured I'd check em quite often ... =\

Al from ASB let me in on what it is, saying that it's caused by improper force applied to the inner/outer bearing races. It's also important to insert (on the rear wheel) the bearing on the brake rotor side, first. Then place the spacer and the other bearing, but keep constant pressure on the inner and outer bearing race, until the inner race comes in contact with the spacer. (Be sure not to mushroom the spacer as it is a softer aluminum.) After that, be sure not to snug the axle down too tight and crimp all of the assembly.

That's great info to know ...
 
I am not saying that I did or did not install the wheel bearings incorrectly, but I feel as if the belt is just to dang tight. I know you want tension, but at what point is it to much tension? I am going to ordering a new set of bearings and also look at the idler pulley bearing as another member has mentioned above.

Furthermore, have only had the bike for around 6k miles now and this is the second wheel bearing failure on the sprocket side of the wheel. When I recently replaced the wheel bearings after the first failure I followed the service manual step by step and I made sure to torque any and all bolts to the required torque when I was finished.
 
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