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Right Side Scoop Challenge Project

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SEXT9

Well-known member
Joined
Jul 7, 2011
Messages
737
Location
Greensburg, IN
We've been talking about creating a new right side scoop on another thread HERE. I don't know about everyone else. But, I'm tired of having non-matching left and right side scoops. From the front it's almost like looking at a woman with severely mismatched breasts.

Here are pictures of my OEM left side scoops next to the aftermarket right side scoops.
10688_20140721172211_L.jpg

10688_20140721172234_L.jpg

10688_20140721172224_L.jpg

These are well known aftermarket scoops.
#3 is the optional plastic right side scoop Buell produced with their comfort kit.
#4 is the expensive fiberglass Pegasus scoop that costs over $200.00
#5 is the even more expensive carbon fiber ASB scoop

So on the way home I began thinking of a Buell community project. I have a 3-D printer and the willingness to prototype a matching right side scoop. I do not yet have a 3D scanner to scan in the left side scoop. Therein lies my problem. I need 3-D file of the left side scoop so I can flip it to make a matching right side scoop.

So, here's the challenge part. Here's the chance to be the BAD A$$ and get the recognition for it. It will not cost you anything but time. All you have to do is:
1. Download Google Sketchup.
2. Create or modify an existing computer file that meets all of the dimensions of the left side scoop.
3. Share your file on a public folder so everyone on the forum can use and modify it.
That's it!

Once everyone has worked as a team to come up with a computer file that matches the left side scoop, I will flip it. Then I will print it out to make a right side scoop. The first printed part will go to the member, the forum decides put the most work into the computer file. How will that be figured you ask? Simple we will hold a vote after the part is printed. I am excluded in the running not matter how much I put in. The winner can then do with that part whatever they want. I'll even pay for the shipping to get it to their door. So if you want to be recognized for your work, post here often with your progress so everyone can see it.

I realize once the left side is mirrored it is not going to fit because of the exhaust. So there will be a second maybe a third print made, whatever it takes, and modifications will start to get it to fit. I'll post up pictures of the fitting and take suggestions from the forum on what would look best. Once it's fitted, we all can look for someone who will make a mold of this part and produce it for under $200.00. I'll send that piece anywhere the forum decides it should go at my own expense.

The key is we all get to work as a team and build the scoop we think matches our bikes best. So, who's the BAD A$$ with the skills meet the challenge?
 
I think we need a picture of mismatched tits for comparison.... Good step up though Sext9. Hope this pans out
 
I think this is the most awesomeness idea I've heard in a while. While I have nothing to contribute other than enthusiasm, I say "get some!"
 
I have access to a 3D scanner at work, could pull my left side scoop (2005) off and make a solid file by the end of the week. What file format do you prefer?
 
This is awesome! I just wish I had some computer knowledge to add. I hope this pans out. I learned a lot reading my other thread and I hope getting a final product isn't cost prohibitive.

Reading all the threads over the years about right side scoops leads me to believe it would be a popular item. If it gets to a point of actual production maybe we can get a "group buy" type of list together to see how many people are willing to put up some dollars. Hopefully a price point could be arrived at when the volume of interested members is calculated.
 
Hey! I'm glad there's some interest.

Out of curiosity what printer and software do you run SEXT9?
The printer is a Mendel Mega Prusa. It's not great detail for tiny parts. But larger ones like this, it can do. The software so far is sketchup, an stl repair program, and print software. I'm only about a year into this print contraption.

Not exactly mismatched, just enthusiasm!
I like that enthusiasm. And I didn't see anything mismatched there.

I have access to a 3D scanner at work, could pull my left side scoop (2005) off and make a solid file by the end of the week. What file format do you prefer?
Now that would be awesome. File format .3ds or .DXF, (.STL) is probably the best one though. The slicer reads it best.

Which year did the left side scoop change?
I'm not sure what year it changed. My bike is a 2010. It came on there.
 
Sounds good, I'll scan it in after hours tomorrow and do some processing on Thursday and maybe Friday. Should be able to have it done early next week if not by the end of this week.

EDIT: For some reason I was thinking today was Tuesday. Friday is an attainable goal.
 
Spent a couple hours scanning the left side scoop today (early model). Processing will take some time, but I'm going to try to get it done by the end of Friday.
 
[up] this is a great idea! Count me as another who always searches for a "matching" right scoop. I'd be interested in a group by if this project gets there.
 
What are you planning making the final part from? As I said in the other post, making a silicone mold from your 3d print and then making the parts from cast urethane would probably be the quickest and cheapest way to produce them. No hard tooling needed and you can get 20-40 parts from a mold depending on what type of urethane is used and how rough it is on the mold. If you need info on this i can get you in touch with the guy i work with that does this here in house. We do this almost every week.
 
Spent a couple hours scanning the left side scoop today (early model). Processing will take some time, but I'm going to try to get it done by the end of Friday.
Way to take the ball and run with it. This project may go quicker than I thought. I figured we'd have to make a file from scratch.


What are you planning making the final part from? As I said in the other post, making a silicone mold from your 3d print and then making the parts from cast urethane would probably be the quickest and cheapest way to produce them. No hard tooling needed and you can get 20-40 parts from a mold depending on what type of urethane is used and how rough it is on the mold. If you need info on this i can get you in touch with the guy i work with that does this here in house. We do this almost every week.
Pur pony before I type anything else, I gotta say I'm a huge fan of what you've done to your tuber. With that said, once the prototype part has been made. I don't know where to go with it. I'm counting on the collective experience from the forum to direct where it should go for the mold and production stages. I know what I'd like to end up with in the way of material. I'd like to have it in the same plastic that the OEM left scoop is in so it has the same feel, look and quality. Maybe the collective group will differ in opinion. I feel it's the forum's project, hopefully everyone else will weigh in with their opinions.
 
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