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Welded Ninja Today

Buellxb Forum

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Matteson

Well-known member
Joined
Jun 13, 2013
Messages
904
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Four or five spots. The first two pics are the same. I had to get the left and right sides welded where the motor mounts on a bracket on either side. Then one long one on the left inside and and small button got welded on the right inside as well.
I put the new generator in last week and am currently measuring valve lash. All of them seem to be in spec so far. I ordered a used radiator since the old one was all busted and had no tabs. Really after I paint the welds and mount the motor it should go together relatively quickly. I will need a few misc. bolts and little stuff but I think I can I have her up and running in couple of weeks. The big ticket item so far will be plastics.
The frame was the big thing that needed to be done and now that I got that done I feel a lot better.
 
Oh, I ordered a new seat too because the old one was alligator skin, I almost puked in my mouth when I saw the seats.
 
cool, my old roommate bought a set of new plastics for his GSXR 750 for $450, think ebay and matched the old plastics, kinda metallic orange/black and think silver paint scheme. came from China.
 
Keep an eye on all these areas. By welding the cracks, you have brought the temper of the aluminum down in these areas, making the aluminum weaker, possibly even into an annealed condition.
 
I know there was a lot of gunk that came through in the welds but it couldn't really be avoided according to my budget. Some of the welds are a little porous because of contamination.
 
As long as it was welded properly and not over heated you should be fine. I have seen worse looking welds with proper penetration and they lasted. A little more grinding will clean them up and you should be fine. [up]
 
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