I am going to try and answer to everyone's post.
It has been colder and uglier weather here recently, we have started the bike a couple of time but it will not hold idle, it will stay running so long as we give it throttle. If we give throttle and hold it, the bike will pop out of the exhaust similar to my last post. If the RPM begins to drop and we open the intake, we get some popping coming from the intake. Ive looked at the injectors through the intake with a mirror and found no gas or drips. When we hook up a fuel pressure gauge inline between pump and injector, it holds 49psi. Also we had previously noticed that as the IAC opens up the bike seems to run worse and smells rich. As if the ECM is opening the IAC to lean out an insanely rich condition? We are also talking with IDS to see if they could give any insight.
buellstorm,djung We have added the extra grounds as well as cleaned off the existing grounds and cleaned the point of where the subframe meets the frame, no change.
der_jones We have changed the "Min engine temp" to 130*F but considering the bike will not even idle we did not notice any effect of changing the parameter.
Cooter, we have yet to hit the *CPS with a heat gun. Our thought is that considering the change in temperature between my previous post (outside temp approx 70*F) and now (temp closer to 40*F). We assume that if hitting the *CPS with with heat would make it run worse then realistically in this colder weather the bike should run better? We will still be hitting with the heat gun though just to see if anything does change.
Millborg, in my older posts when I said the TPS would change to 8 when running rough, I was mistaken or this issue is no longer happening. The TPS remains at 4-4.5 when the bike idles, on the logs and screenshots where you see the TPS changing, this one of the techs twisting the throttle.