Alright guys, yesterday I was able to meet up with 303frost and have a quick look at his bike. As he described, when the bike is at full operating temps and at idle it will stumble and die. I wasn't able to take a look any deeper on it than glancing over the basics. The throttle has slack at full closed and doesn't actuate to full throttle smoothly so first thing were going to do is get down to the throttle body and lube and dial in the cables. I was able to hook it up to ECMSpy and check some of the values, the AFV was 99% so not bad there, the idle was right at 1,150 so again not bad there ether. The value for the TPS was high at 11.1% so we did a relearn procedure (first time with an 08 up bike for me) and the value came to 11% so I googled what it should read and found this "If you connect to Directlink, a fully closed throttle should indicate 3.7 to 4.2 degrees. If it doesn't, repeat the above steps.", would these same values apply to ECMSpy? I'm thinking with the slack in the cable the TPS relearn isn't seeing the correct full open full closed value to reset to here. One other thing is I was able to connect to the bike but only was able to read main page values and fetch the eeprom of his bike, I was NOT able to check for codes as I kept getting an error, does this sound typical? I'm going to try and find TunerPro for the next time we meet up and see how that works out.
Here is the list we are planning to do then reevaluate how the bike is doing:
1.) adjust throttle cables and lube them.
2.) redo the TPS reset at this point and with airbox off and AIT plugged to the bottom airbox plate visually inspect throttle body at idle and fluidity of the butterfly in relation to the throttle grip.
3.)reroute the breathers and inspect everything going on under the airbox.
4.)check intake seals for engine surge while we have the airbox off.
5.)change out the plugs for NGK DCPR9EIX's while were in there.
6.)check ecu harness connection and all grounds.
This was a two owner bike before him and recently bought from a used bike dealer. When he went to leave the bike also stumbled and hunted to stay idling and would die after being cold (45ish min) after he came over. (really leaning toward the idle/fueling values being off here)
I feel at least with the list I put together we should be at a good baseline on the bike to start troubleshooting deeper. Any suggestions are welcome.