lol ok. recap or more like me reorganizing my thoughts.
before winter....Heard a whirring sound. Did the typical for the primary area. Change fluid. check primary chain tension, and check/adjust clutch. Here is where I mentioned the audible way of doing the primary chain. Saw a post mentioning a way to do the chain adjustment with it running.
I followed it. I could hear the distinct sound of the chain, as I tightened and loosened it.
The Whir sometimes got louder releasing the clutch handle, but not always. As well as pulling in on the handle did not always change the sound.
Bike had no issues before the noise. Rode it to end of season.
New season. Around the 4th ride out, leaving for work, start the bike and it stalls. Had to keep it fueled a bit to keep it running. Bike runs decent when cold, been playing with cold start parameters and would start in the 30's pretty easily. Anyway, go for a spin during lunch. Now it gets progressive worse rather quickly. Started having trouble shifting. Almost couldn't get into neutral at a light. Actually had to shut it off to get it into gear then restart it. pulling into work is when I heard the same sound as a fan belt. Definitely a bearing I thought. Now with the clutch disengaged/engaged I can feel a tug on the bike. Once it gets rolling the drag will keep it rolling. Clutch adjustment?
SO I rip into the primary. Nothing found. Try to reinstall the clutch pack. and a no go. That is where, during disassembly, I swapped the clutch pack order putting the narrow friction disc on top. Time to sell all the tools..
Unf%#k my mistake and the snap ring fits like it was suppose to. Imagine that. I'm going to reassemble and run it. If I cant find anything I might swap my homemade muffler on it. That should drown out any issues. I'm really hoping it isn't the tranny.
Cooter...Thanks for the offer. :up: I tried to make one and failed...don't ask...couldn't find a scrap piece of (round) material for nothing. Did a hate order and ordered one for around $25 iirc. Straight from china. Oh well it worked.
The bike is an 03 9R. Now has around 8500 miles. I've put about half those miles on in the last 2 years. Bike is coming up soon for its 3rd set of tires....can anyone else remember their 3rd set of tires.....
Looking back this is the pic I said no one caught it:
After seeing it properly installed, it was obvious the clutch pack wasn't seated