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My new "hobby" LONG post and 56k NO NO

Buellxb Forum

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strmvt

Well-known member
Joined
Feb 19, 2008
Messages
1,224
Since I've sold "Shelley" [sad] I was able to get my "rare" 2001 Dodge Intrepid R/T Motorsports Edition which is 1 of 383 made in 2001. They were made to commemorate Dodge's return to NASCAR in 2001. I paid a measly $500.00 for her b/c the motor was blown. So here are some pictures of her.

These pics were taken the morning after I brought her home.

Wheels
Untitled-2.jpg


Still on tow dolly
rt_Fullcar.jpg


Why it's a "rare" Intrepid R/T
Motorsports_Decal.jpg


RT_Badge.jpg


Since I knew the motor was bad here are some pics of it coming out

before any work
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ready to pull
0829012045.jpg


3hrs later she's out
0829012052.jpg


Motor is out
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Here's some pics of why the motor was bad. The #4 main bearing had spun

0918012240a.jpg


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and when it spun the bearings ate the block so it was toast "as shown in yellow circle"
0918012240-1.jpg


Now I just happened to have a 3.5 motor sitting in my garage so I swapped it in. Car ran fine for a cpl weeks then... she started to rattle upon start up like some engines do when you change the oil, but it would stop like 2 seconds later I figured it was b/c I used a cheap oil filer that would drain over night. Well a few days after she started to rattle I was leaving work and it stumbled hard almost stalled but didn't but had a hard knock in the lower end I was like WTF!!!

Here's what was wrong with the second motor.

Spun the #6 connecting rod bearing.
0924010016.jpg


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0924010018-1.jpg


So I said screw it and she sat since Sept. of last year. While I decided what to do with her. Well some things came up that I needed to take care of and "Shelley" was sold and I took care of what I needed and decided to do a complete rebuild of the motor for the R/T. I took the heads and block to a machine shop where they did the heads milled them valve seats the works. Hot tanked the block and I had them put in the rotating assembly, essentially making it a short block as I didn't want to tackle filing the ring gaps and oil clearances. So shortly after I sold "Shelley" this is what I I've done.

Here is the rear main seal retainer
2012-06-07_13-30-57_257.jpg


seal retainer getting aligned
2012-06-07_13-39-27_76.jpg


oil pan and oil pump installed
2012-06-07_17-17-37_429.jpg


Heads installed
2012-06-07_18-06-54_788.jpg


timing belt/water pump housing installed and painted
2012-06-07_19-17-26_646.jpg


cams and water pump installed
2012-06-07_19-27-24_171.jpg


timing belt in
2012-06-07_21-38-23_35.jpg


valve covers in Chrysler Industrial red
2012-06-07_22-00-00_349.jpg


timing belt housing covers
2012-06-07_22-20-35_56.jpg


2012-06-07_22-20-47_700.jpg


In my haste to assemble or was it after a 6 pack of Killian's red beer the lower intake manifold and fuel rail BEFORE the engine harness was installed which needs to be done before the LIM and fuel rail lol
2012-06-07_23-11-28_31.jpg


LIM and fuel rail AFTER engine harness
2012-06-08_00-24-17_64.jpg


2012-06-08_00-24-30_462.jpg


Assembled ready to get installed.
2012-06-08_01-00-46_26.jpg


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Now since I plan to show this car while the motor was out it stands to reason now would be the time do clean the engine compartment. here are the pics of that.

The before
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The after
2012-06-08_21-21-53_31.jpg


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2012-06-08_21-22-20_508.jpg


Boot for steering column out of the firewall was black with grime and grease
2012-06-08_21-23-06_155.jpg


trans cooler lines and hoses cleaned up
2012-06-08_21-23-14_999.jpg


under drivers headlight
2012-06-08_21-23-35_737.jpg


under passenger headlight
2012-06-08_21-23-43_641.jpg


2012-06-08_21-24-00_391.jpg


After that was done it was time to drop in the rebuilt motor.

ready to drop in
2012-06-09_22-09-38_462.jpg


almost there
2012-06-09_22-12-07_63.jpg


passenger cat hooked up
2012-06-09_23-38-48_161.jpg


drivers cat hooked up
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belts on
2012-06-09_23-39-30_582.jpg


she's in ready for hoses and electrical connections
2012-06-10_01-24-31_10.jpg


Ok so after everything was hooked up all the fluids were added here she is on the first start up rattling like hell b/c the lifters in the rockers were frozen.

http://s82.photobucket.com/albums/j...tion=view&current=2012-06-10_22-19-58_416.mp4

So after another 5hrs of swapping the rocker assy's here she is purring like a kitten.

http://s82.photobucket.com/albums/j...tion=view&current=2012-06-11_23-53-25_564.mp4

After the motor was finally done I had a few cooalnt leaks b/c of re-used spring type clamps that were replaced. Also had a minor oil leak from the oil pressure sensor which was fixed by putting plumber tape on it and making sure it was tight.

After the motor was done no leaks my buddy came over and hooked up the paint by buffing it out. I bought some 3m compound and he used a buffer to buff out the oxidized paint and scratches then went over it with some polishing compound then waxed it. I didn't take pics of that process but here are the after shots. She looks like glass now.

2012-06-13_18-27-02_202.jpg


2012-06-13_18-26-46_444.jpg


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2012-06-13_18-26-14_421.jpg


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2012-06-13_18-25-45_93.jpg


2012-06-13_18-25-30_832.jpg



I have since added a K&N CAI. It was a used kit which is why the filter is damaged not sure how it happened but I ave a new one coming.

I went from
2012-06-20_19-15-59_909.jpg


2012-06-20_19-17-42_653.jpg


to this
2012-06-20_20-34-11_470.jpg
 
Awesome thread!!!

I am the new owner of Shelley

I bought her for my LiL bro and he is paying me back in payments
 
Night wy wife and I picked her up:
6612_20120625104031_L.jpg


After the new belt was installed:
6612_20120625104119_L.jpg


All cleaned up and freshly tuned:
6612_20120625104215_L.jpg


When we got her the belt had snapped, so it took a few days to get that in.

Then I ordered ECM Spy and loaded a race map to her ECM, runs much better now. She had a few flat spots before.

Reset the TPS and set the idle to specs, and we logged about 50 miles on her Saturday. Runnin like a champ.

Bike is a 2007 XB12R with 25k miles. Paul took real good care of her and she rides smooth.
 
Nice job on the car! I wish I had the time\knowledge\resources to take on a project like that.

Now you just need to black out the windows.
 
that's on the list to do but I've got alot pf prep work IE: cleaning to do for the Chrysler Nationals in Carlisle, Pa next month which is 2wks away so it'll be after then
 
Nice work. I'm in the process of redoing a caravan 3.0 motor and just picked the heads up today. That motor is sexy!
 
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