bed liner on my plastics problem

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no offence... but why ruin a perfectly good translucent panel set to paint it black, when you can get 'black panels' standard?

My plastics were not in great condition to start with. I had a crack in my air box that I had repaired from the underside using a product called Plast-Aid that worked great, but because it was translucid it looked like crap from the top side. I figured $30 in bedliner was far better than new plastics. If it didn't work - nothing lost as I would have ended up buying something new.
 
also make sure that you use and ultra thin coat of adhesion premoter

This actually seemed to be the problem and out of curiousoty what I had contacted DupliColor about. I decided to go this route in part because of reading your post about painting plastics and how well they turned out.

I contacted DupliColor Tech Support with an in depth email including pictures. This was the reply;

Thank you for supporting us with your use of Dupli-Color products. Having taken a look at your pictures and the description of the product I believe the following could be the problem. The key ingredient in DupliColor Adhesion Promoter is M.E.K. (Methyl Ethyl Ketone) which will work to chemically etch plastics to help with adhesion of paint. Think about PVC pipe primer and how it etches the pipe – this is the same product. The second product that you are using, Dupli-Color Bed Armor also uses M.E.K. as a thinner. In certain cases, when these two products are combined, the concentration of M.E.K. will be too much and cause the plastic to “melt” or as you said “stay gummy.” That “melted” plastic is now under the bed liner which will cause it to shift when you touch it, not dry, and peel off. Some plastics are more susceptible to “melting” than others. From the pictures you provided of your motorcycle parts, it appears that the plastic is very shiny and has a scratch resistant glaze that has been applied. Despite the plastics composition, these protective glazes are almost always a mixture of styrene and acrylic – two plastic types that are not compatible with higher concentrations of M.E.K.
You are correct in stating that the marketing team states “safe for all plastics” on the front of the cans. This however is accompanied with an asterisk that refers you to our website where you can find a complete list of plastics that this product is safe to be used with. Styrene and acrylic are not on this list.
My advise to complete your product would be to not use the adhesion promoter. I believe that less M.E.K. will not cause this problem. Another possible option is to strip your plastics and use primer on them to seal the pores and then use the bed liner. This may keep the M.E.K. off the plastic and thus, stop the reaction.

By this time I had already done this and got acceptable results, but nice to know why just the same. Also, there are a lot of threads on BadWeb about some plastics reacting with gasoline and getting gummy and or cracking. MEK is made from gasoline. From one of the threads there, this problem was solved with a warranty coverage and then the compisition of the plastics was changed.

Hope this clears it up...
 

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