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Starting on the new swingarm.


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This machine is going to be awesome. I'm going to need you to quit your job so you can have daily photo updates.
 
Does anyone know the bearing # for the belt tensioner pully? I'm designing my new pully and need to make the bearing bores the appropriate size, but I'm having trouble finding the bearings.
 
Sorry for the lack of updates. I've been busy working on my house and installing my new car lift. I've also been doing side jobs to make up going over budget on this build.

Got a little work done on the swingarm.

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I tried to keep the welds down so when I smooth them they don't loose much material.
 
One more filler piece for the inside and the window is done. I'm going to plug the two caliper mount holes and bolt the caliper mount on from the inside.

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Started on the new belt tensioner pulley. It's 3.25" OD versus the stock 4.625" OD. This should give me room to push the mufflers rearward.

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And I tapped the caliper mounts for helicoils.

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I've used about every kind of thread insert there is. The timeserts require a lot bigger threaded hole than the helicoils do, that's why I chose the helicoils. I didn't have enough material for a timesert without going down on caliper bolt size which I didn't want to do. This will be fine as I don't plan on removing the caliper very often.
 
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